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泵体系列

泵体ZCN-02

文字:[大][中][小] 手机页面二维码 2018/5/14     浏览次数:    



注油器系列
概述
  箱体用不锈钢制成,泵体采用仿美铝制技术,油箱口部设计有回油和防尘机构,轴联结部位采用独特的防漏结构,减速箱采用锂基润滑脂润滑,从而实现了工作过程中的零漏油,造型美观,经久耐用。是提升润滑技术水平的理想产品。
性能和技术参数
  正常工作压力 ——40MPa(出口M10X1)
  最大注油量——0.37ml/r
  工作电压 ——380V
  电机转速 ——1400r/min
  防爆电机的防爆等级 ——ExdⅡBT4
安装及外形尺寸
  将支架用螺丝锁定或焊接在机床的某个部位即可?
  宽度 Width——230mm
  高度 Height——400mm
  长度根据泵体的头数而变化
使用须知
注油器使用与保养
  1、注油器的工作介质采用运动粘度在50度时为17~4000cst的润滑油,油液的过滤精度不低于0.025mm,或采用80目的钢丝网过滤。
  2、注油量的大小可油注油泵上的调节螺套调节。16MPa、32MPa、48MPa注油泵顺时针旋转、注油量减少,反时针旋转,注油量增大,调定后应将其锁紧,以防调节螺套在工作时松动而使注油量发生变化。
  3、油箱内应注入经过过滤的润滑油后,方可摇动手把,将泵体及管路中的空气排除,即输油管部有油滴出,方可接上主机注油点进行工作。当油箱内油面降低至最低油位时,应及时补充润滑油。
  4、视油罩用于观察滴油情况,使用中应保持清洁和防止破裂,不得随意拆卸以免影响使用。注意视油罩不可用汽油清洗。
  5、注油器应定期用清洁煤油进行清洗,除去注油泵和油箱内部的杂质和污物。对于连续工作状态下的注油器一般每隔一个月应清洗一次。

注油器常见故障及排除方法

故障

故障原因

排除方法

不吸油(不滴油)

吸油阀卡死,视油罩不密封

清洗注油泵中的阀,更换注油泵重新装配,更换视油罩橡皮圈

不注油

注油阀不密封,注塞阀磨损,间隙增大

清洗修复注油阀,更换注油泵,更换柱塞

柱塞阀卡死

柱塞阀配合面拉毛,柱塞阀锈蚀,润滑油不清洁

修理或更换柱塞阀,清洗并更换油箱内的润滑油

凸轮轴不转

超越离合器破损,减速器损坏

修理或更换零件,修理或更换减速箱

视油罩积油

吸油器积垢,不密封

清洗注油泵

外渗漏

油封损坏,纸泊垫圈损坏

更换

 

General

  Tank-body is made of stainless steel, Pump-body adopt technology of aluminum from America. Mouth of gasoline tank design the structure of oil return and dust-proof. Part of axis joint adopt particular structure of antileak. Reducing gear box adopt lithium grease to lubricate, so it is zero leak wear, which is ideal product for improving lubrication technology.

Performance and technical parameters

  Normal working pressure——40MPa(M10×1)
  Max oil supply flux——0.37ml/r
  Working voltage——380V
  Rotation speed of motor——1400r/min
  Classification of anti hazard motor——Exd II BT4

Installment dimension

  Lock with screw or weld bracket to machine part.
  Width——230mm
  Height——400mm
  Length is varied according to head quantity of pump

Working direction
  Use and maintain of oil ejector
  1、 Working medium of ejector adopt lubricant of 17~4000cst when kinematic viscosity at 50. Filter precision of oil no less than 0.025mm, or adopt steel net of 80 holes to filter.
  2、 Amount of oil ejecting may be adjusted through adjusting turn buckle of filling pump. Amount of filling reduce when filling pump of 16MPa, 32MPa, 40MPa rotate clockwise; Amount of filling increase when it rotate antilock wise , locking it after adjusting in order to avoid variety of amount of filling due to adjusting thumbtack loosening during working .
  3、 Handle can be shaken to exhaust air in the pump body and pipe after filling lube filtered, e.g. end of oil pipeline drip oil, then connect filling point of principal machine to work. It must complement to lube in time when oil level lower the least in the gas oiline box.
  4、 Watching oil cover which is used to observe circus of drip oil must be clean and no break during use. It can’t be dismantle at random because use could be affected.
Note: Watching oil cover can’t be washed with gas oline.
  5、 Oil ejector must be washed with clean kerosene to eliminate impurity and ordure of filling pump and inner of gas oline box regularly. Usually oil ejector which is continuously used should be once washed every two months.

  Ordinary fault and work out method for oil ejector. 

Fault

Reason of fault

Working out method

No suck oil(no drip oil)

Blocking of sucking valve

Blowby of watching oil cover

Washing valve of filling pump replace filling pump and assembly again, replace rubber band of watching oil covet

Pluger aid block

Blowby of filling valve plunger aid abrasion

Wash and repair filling valve

Plunger aid block

Fitting surface of plunger aid napping plunger aid rust uncleanness of lubricant

Repair or replace plunger aid, wash and replace of gasoline box inner lubricant

Camshaft can’t rotate

Free wheel device damaging reducer damaging

Repair of replace part, repair of replace reducer

Watch oil cover accumulated oil

Begriming and blowy of sucking valve

Filling pump clean out

Outer leakage

Oil seal damaging, fail paper washer damaging

Replace


联系我们

  安徽力威精工机械大地彩票成立于2010年8月,注册资金550万元整,公司地址位于安徽省蚌埠市淮上区工业园内,是一家专业从事润滑系统研发与生产的民营企业,主要是生产压缩机润滑系统,配套广泛,其中主要为化工、煤矿、天然气、钢厂、磨机及船用压缩机较为广泛


  安徽力威精工机械大地彩票

  地 址:安徽省蚌埠市长征北路878号

  电 话:0552-3039348

  传 真:0552-3039248

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  手 机:18905529266(邓经理)
  Email:ddzjx@126.com

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